Cochran Boiler · Industrial Area · Ironing Section
Based on 5,840 operating hours/year and £60/MWh thermal energy cost. 94 components across three production areas.
Our FLIR thermal survey at your facility (March 2026) identified 94 uninsulated hot components across the boiler room, industrial area, and ironing section. Surface temperatures up to 180°C create:
Every component identified, measured, and priced. Modular panels designed to fit each surface precisely.
Drag the slider to compare. Click any of the 9 component hotspots for detailed savings, install time, CO₂ data. Toggle Thermal Vision to see surface heat.
| Area | Component | Qty | Temp °C | MWh/yr | Savings £ | CO₂ t | Install min |
|---|---|---|---|---|---|---|---|
| BR | Economiser | 1 | 130 | 123.3 | £7,400 | 25.9 | 15 |
| BR | Backside of Boiler | 1 | 130 | 34.5 | £2,070 | 7.2 | 8 |
| BR | Check Valve | 1 | 180 | 13.7 | £822 | 2.9 | 3 |
| BR | Main Valve | 1 | 180 | 7.8 | £467 | 1.6 | 2 |
| BR | Flanges | 2 | 180 | 6.0 | £358 | 1.3 | 1 |
| BR | Manhole | 1 | 180 | 5.9 | £351 | 1.2 | 3 |
| BR | Flanged Sensors | 2 | 180 | 4.8 | £286 | 1.0 | 1 |
| BR | Safety Valves | 2 | 180 | 4.0 | £243 | 0.8 | 2 |
| BR | CR Pump | 1 | 100 | 4.9 | £292 | 1.0 | 3 |
| BR | Other BR valves/piping | 12 | 100 | 9.7 | £583 | 2.0 | 12 |
| IN | Steam Distribution Lines | 15 | 150 | 56.5 | £3,390 | 11.3 | 20 |
| IN | Flexible Joint Assemblies | 4 | 150 | 20.1 | £1,204 | 4.0 | 6 |
| IN | Shop Floor Pipe Tie-ins | 6 | 130 | 7.1 | £428 | 1.4 | 3 |
| IR | Steam Valves | 8 | 140 | 16.4 | £984 | 3.3 | 4 |
| IR | Filters | 4 | 140 | 6.3 | £381 | 1.3 | 3 |
| IR | Additional fittings | 33 | 120 | 10.8 | £651 | 2.1 | 15 |
| Total (94 components, 3 areas) | 94 | — | 320 | £19,176 | 64 | ~3 hrs | |
Tool-free removal in seconds. Re-installed in seconds. 6× faster than traditional blankets.
Outer shell stays. Inner insulation replaced through zipper. Lifespan 15+ years.
UK Patent GB2508992.1. Unique modular architecture with structural outer shell.
Standard 3-year warranty on structural integrity and fastening system.
Start saving £19,176 per year in under 10 months.
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